Mixed pallets of home appliances inside a warehouse

AccuPickCase Study

Automated Mixed Depalletizing Using AI

Customer

The customer is a leading multinational manufacturer in the home appliances and consumer electronics industry, offering a diverse range of products including refrigerators, air conditioners, washing machines, mobile phones, computers, and televisions.

Case

Home Appliances Mixed Depalletizing

Tasked with retrieving boxes arranged in a semi-structured manner, often with varying degrees of rotation and proximity, the customer faced complexities in automating their depalletizing process for mixed pallet loads.

Mixed pallets of home appliances inside a warehouse

Challenge

Depalletizing Mixed SKUs

The challenges arose from boxes exceeding 200 cm in size, with diverse textures and dimensions complicating recognition for standard vision systems. The solution required a camera capable of operating within a 1.1m x 1.1m field of view, at a distance of 1.6m, with a precision of 10mm.

Solution

Streamlining Mixed Depalletizing with AI Vision

Solomon’s AccuPick bin picking solution seamlessly automates the depalletizing process, integrating with a Time of Flight (ToF) camera mounted on a gantry crane for flexible movement across the required field of view and working distance. To manage the varied textures and shapes within mixed loads, engineers combined 2D and 3D technologies for training the AI model, ensuring precise identification of box corners within the pallet and streamlining the picking process to meet customer requirements.

Outcome

Precision picking and placement requirements met
Seamless ToF camera integration
Accurate box identification
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