META-aiviCase Study
Air Compressor Inspection Using AR + AI
Customer
The customer is a global provider of integrated design and production services, offering electronic component solutions across industries such as automotive, aerospace, medical devices, and consumer electronics.
Case
Air Compressor Maintenance and Inspection
As an electronic components manufacturer, the customer relies on air compressors as a critical part of their production process. To maintain optimal performance, these machines require regular and thorough maintenance. However, the current process of air compressor inspection is entirely manual, posing challenges such as inconsistent adherence to standard operating procedures (SOP) and a lack of detailed oversight during maintenance tasks. The customer was looking for a way to ensure that operators followed each step of the SOP during maintenance while keeping a comprehensive record of the process. Specifically, they wanted to monitor how long each step took and verify that every procedure was performed correctly to prevent costly downtime and ensure machine longevity.
Challenge
Ensuring SOP Adherence in Air Compressor Maintenance
The customer faced several issues in their air compressor maintenance process. Operators frequently failed to follow the standard operating procedures strictly, leading to inspection inconsistencies. Maintenance records were kept on paper forms, making it difficult to accurately track and verify the process. With air compressors needing daily checks, operators often skipped the validation process or overlooked important steps, as there were numerous components to inspect. These challenges increased the risk of missed issues, impacting equipment reliability and production efficiency.
Solution
Optimizing Air Compressor Maintenance with AR + AI Inspection
The manufacturer deployed META-aivi, an AR + AI vision system that works with regular smart devices to streamline their air compressor inspection and maintenance process. Using a tablet, META-aivi performs real-time SOP validation, guiding the operator step-by-step with clear instructions displayed on the tablet screen. It also allows operators to take screenshots and record the process digitally, ensuring accurate record-keeping and compliance. This solution addresses the issue of missed steps in the air compressor maintenance process, ensuring thorough inspections and preventing errors that could compromise equipment performance. By integrating AR and AI, META-aivi optimizes inspection processes and ensures adherence to maintenance procedures.